IntegriPowder™-Tungsten Carbide & Thermal Spray Powders
IntegriPowder™
Tungsten Carbide Thermal Spray & PTA Powders for Advanced Wear Protection
IntegriPowder™ includes tungsten carbide and alloy powders for industrial coating and hardfacing applications. Powder grade, particle size distribution and morphology must be selected for the specified process and equipment.
IntegriMat supports selection against the substrate, wear mechanism, chemical exposure and operating temperature. Share the intended process and component requirements to identify the relevant powder specification.
Understanding the listed performance values
Powder composition and deposited-coating performance are different specifications. Coating hardness, porosity and bond strength depend on the selected powder, substrate preparation, process parameters and test method. Request the grade-specific data sheet and supporting test conditions when evaluating the listed values.
IntegriPowder™ WC-10Co4Cr
Corrosion-Resistant Tungsten Carbide Thermal Spray Powder
Overview
IntegriPowder™ WC-10Co4Cr is a premium HVOF coating powder combining tungsten carbide hardness with a cobalt-chromium binder system. The chromium addition improves corrosion resistance, making it ideal for aggressive wear environments involving moisture, chemicals, and abrasive particles.
Performance Characteristics
Applications
✓ Hydraulic rods
✓ Pumps and valves
✓ Offshore components
✓ Mining equipment
✓ Industrial rollers
Typical Chemical Composition
IntegriPowder™ WC-12Co
General Purpose Wear-Resistant HVOF Powder
Overview
IntegriPowder™ WC-12Co provides an excellent balance between hardness and toughness. It is one of the most widely used tungsten carbide coating materials for high-density HVOF coatings.
Performance Characteristics
Applications
✓ Wear-resistant mechanical parts
✓ Oil & gas components
✓ Metallurgical rolls
✓ Pump seals
Typical Chemical Composition
IntegriPowder™ WC-17Co
Toughened Tungsten Carbide Powder for Impact Wear
Overview
Designed for applications requiring improved toughness, IntegriPowder™ WC-17Co provides enhanced resistance against impact and mechanical shock while maintaining excellent wear performance.
Performance Characteristics
Applications
✓ Crushing equipment
✓ Extrusion tooling
✓ Paper rollers
✓ Heavy-duty industrial components
Typical Chemical Composition
IntegriPowder™ WC-Ni
Nickel-Bonded Tungsten Carbide Powder for Corrosive Environments
Overview
IntegriPowder™ WC-Ni provides excellent corrosion resistance and non-magnetic characteristics compared with cobalt-based systems. It is designed for offshore, chemical, and oil-field applications.
Performance Characteristics
Applications
✓ Offshore equipment
✓ Petrochemical components
✓ Ball valves
✓ Corrosive wear environments
Typical Chemical Composition
IntegriPowder™ WC-NiCrBSi
PTA & Spray-Fuse Tungsten Carbide Composite Powder
Overview
IntegriPowder™ WC-NiCrBSi combines ultra-hard tungsten carbide particles with a self-fluxing nickel-based alloy matrix. This system produces metallurgically bonded hardfacing layers with exceptional wear resistance.
Performance Characteristics
- WC particle hardness:
- Cast WC: ~2200 HV
- Spherical WC: ~3000 HV
- Hardfacing hardness:
- Approximately 50–64 HRC
Applications
✓ Mining wear parts
✓ Crusher components
✓ Drilling tools
✓ Slurry handling equipment
✓ Valve seats
Typical Chemical Composition
Available Processes
IntegriPowder™ is optimized for:
Additional IntegriPowder™ Solutions Available Upon Request
Beyond our standard tungsten carbide powder portfolio, IntegriMat provides a wide range of specialized thermal spray, PTA, and surface engineering powders tailored to specific wear, corrosion, temperature, and processing requirements.
Our extended powder solutions include:
Why IntegriPowder™
✓ Engineered tungsten carbide solutions
✓ High hardness and superior wear resistance
✓ Optimized powder morphology and flowability
✓ Low-porosity dense coatings
✓ Solutions for abrasive, erosive, and corrosive environments
✓ Technical support from materials engineering specialists
IntegriPowder™ — Advanced Powder Solutions for Extending Component Life.
Chrome Carbide–Nickel Chromium Powders
IntegriPowder™ Cr₃C₂-NiCr Series
Designed for high-temperature wear and corrosion environments, IntegriPowder™ Cr₃C₂-NiCr powders provide excellent resistance against oxidation, erosion, cavitation, and sliding wear at elevated temperatures.
Typical Chemical Systems
Powder Type | Typical Composition |
Cr₃C₂-25NiCr | Cr₃C₂ + 25% NiCr |
Cr₃C₂-20NiCr | Cr₃C₂ + 20% NiCr |
Performance Characteristics
Applications
✓ Valve stems
✓ Turbine components
✓ Fuel rod mandrels
✓ High-temperature rollers
✓ Power generation equipment
IntegriPowder™ Ni-Cr-B-Si Self-Fluxing Alloy Powders
Molybdenum-Based Powders
IntegriPowder™ Mo Series
Molybdenum powders provide unique combinations of high hardness, low thermal expansion, excellent heat conductivity, and resistance to wear and liquid metal attack.
Available Types
Typical Properties
Applications
✓ Valve components
✓ Gears
✓ Piston rings
✓ Pump shafts
✓ Plasma spray electrodes
Nickel-Based Corrosion & High-Temperature Powders
IntegriPowder™ Ni Alloy Series
For extreme environments requiring corrosion resistance, thermal stability, and oxidation resistance, IntegriPowder™ offers nickel-based alloy powders for HVOF, APS, VPS, LPPS, laser cladding, and PTA processes.
Available Materials
NiCrAlY / CoNiCrAlY Bond Coats
Typical Applications
Inconel 625 Powder
Composition
Ni-22Cr-9Mo-3.5Nb-0.4Ti
Applications
✓ Chemical processing equipment
✓ Marine components
✓ High-temperature corrosion environments
Inconel 718 Powder
Composition
Fe-52Ni-20Cr-5Nb-3Mo-Co-Ti
Applications
✓ Aerospace components
✓ High-temperature structural parts
Hastelloy C276 / C22 Powders
Applications
✓ Chemical processing
✓ Severe corrosion environments
✓ High-temperature oxidation applications
Stainless Steel & Specialty Alloy Powders
IntegriPowder™ Stainless Series
Available stainless-steel powders are engineered for thermal spray, PTA, and laser processing applications requiring corrosion resistance, toughness, and dimensional restoration.
Available Materials
Applications
✓ Corrosion-resistant coatings
✓ Repair and restoration
✓ Wear-resistant industrial components
✓ Chemical and processing equipment
Custom Powder Solutions
If your application requires a specific:
✓ Chemical composition
✓ Particle size distribution
✓ Powder morphology
✓ Thermal spray process
✓ Wear or corrosion performance requirement
IntegriMat can provide customized IntegriPowder™ solutions upon request.
Our materials engineering expertise supports customers in selecting the optimal powder system for their operating conditions, coating process, and service environment.
Information needed for a powder enquiry
Provide the coating or hardfacing process, equipment details, required chemistry and particle size range, substrate, target coating requirements, operating conditions and quantity. Include the existing powder specification and any test or acceptance requirements.