IntegriPowder™
IntegriPowder™
Tungsten Carbide Thermal Spray & PTA Powders for Advanced Wear Protection
High-performance carbide powders engineered for extreme abrasion, erosion, corrosion, and sliding wear applications.
IntegriPowder™ is IntegriMat’s advanced tungsten carbide powder portfolio designed for HVOF, HVAF, APS thermal spray, PTA welding, and spray-fuse hardfacing technologies. Our engineered powder solutions combine high-hardness tungsten carbide particles with optimized metallic binders to deliver dense, durable coatings for demanding industrial environments.
From mining and oil & gas equipment to hydraulic systems, valves, rollers, and heavy machinery, IntegriPowder™ helps extend component life, reduce downtime, and improve operational reliability.
IntegriPowder™ WC-10Co4Cr
Corrosion-Resistant Tungsten Carbide Thermal Spray Powder
Overview
IntegriPowder™ WC-10Co4Cr is a premium HVOF coating powder combining tungsten carbide hardness with a cobalt-chromium binder system. The chromium addition improves corrosion resistance, making it ideal for aggressive wear environments involving moisture, chemicals, and abrasive particles.
Typical Chemical Composition
Performance Characteristics
Applications
✓ Hydraulic rods
✓ Pumps and valves
✓ Offshore components
✓ Mining equipment
✓ Industrial rollers
IntegriPowder™ WC-12Co
General Purpose Wear-Resistant HVOF Powder
Overview
IntegriPowder™ WC-12Co provides an excellent balance between hardness and toughness. It is one of the most widely used tungsten carbide coating materials for high-density HVOF coatings.
Typical Chemical Composition
Performance Characteristics
Applications
✓ Wear-resistant mechanical parts
✓ Oil & gas components
✓ Metallurgical rolls
✓ Pump seals
IntegriPowder™ WC-17Co
Toughened Tungsten Carbide Powder for Impact Wear
Overview
Designed for applications requiring improved toughness, IntegriPowder™ WC-17Co provides enhanced resistance against impact and mechanical shock while maintaining excellent wear performance.
Typical Chemical Composition
Performance Characteristics
Applications
✓ Crushing equipment
✓ Extrusion tooling
✓ Paper rollers
✓ Heavy-duty industrial components
IntegriPowder™ WC-Ni
Nickel-Bonded Tungsten Carbide Powder for Corrosive Environments
Overview
IntegriPowder™ WC-Ni provides excellent corrosion resistance and non-magnetic characteristics compared with cobalt-based systems. It is designed for offshore, chemical, and oil-field applications.
Typical Chemical Composition
Performance Characteristics
Applications
✓ Offshore equipment
✓ Petrochemical components
✓ Ball valves
✓ Corrosive wear environments
IntegriPowder™ WC-NiCrBSi
PTA & Spray-Fuse Tungsten Carbide Composite Powder
Overview
IntegriPowder™ WC-NiCrBSi combines ultra-hard tungsten carbide particles with a self-fluxing nickel-based alloy matrix. This system produces metallurgically bonded hardfacing layers with exceptional wear resistance.
Typical Chemical Composition
Performance Characteristics
- WC particle hardness:
- Cast WC: ~2200 HV
- Spherical WC: ~3000 HV
- Hardfacing hardness:
- Approximately 50–64 HRC
Applications
✓ Mining wear parts
✓ Crusher components
✓ Drilling tools
✓ Slurry handling equipment
✓ Valve seats environments
Available Processes
IntegriPowder™ is optimized for:
Why IntegriPowder™
✓ Engineered tungsten carbide solutions
✓ High hardness and superior wear resistance
✓ Optimized powder morphology and flowability
✓ Low-porosity dense coatings
✓ Solutions for abrasive, erosive, and corrosive environments
✓ Technical support from materials engineering specialists
IntegriPowder™ — Advanced Powder Solutions for Extending Component Life.
Additional IntegriPowder™ Solutions Available Upon Request
Beyond our standard tungsten carbide powder portfolio, IntegriMat provides a wide range of specialized thermal spray, PTA, and surface engineering powders tailored to specific wear, corrosion, temperature, and processing requirements.
Our extended powder solutions include:
Chrome Carbide–Nickel Chromium Powders
IntegriPowder™ Cr₃C₂-NiCr Series
Designed for high-temperature wear and corrosion environments, IntegriPowder™ Cr₃C₂-NiCr powders provide excellent resistance against oxidation, erosion, cavitation, and sliding wear at elevated temperatures.
Typical Chemical Systems
Powder Type | Typical Composition |
Cr₃C₂-25NiCr | Cr₃C₂ + 25% NiCr |
Cr₃C₂-20NiCr | Cr₃C₂ + 20% NiCr |
Performance Characteristics
Applications
✓ Valve stems
✓ Turbine components
✓ Fuel rod mandrels
✓ High-temperature rollers
✓ Power generation equipment
Molybdenum-Based Powders
IntegriPowder™ Mo Series
Molybdenum powders provide unique combinations of high hardness, low thermal expansion, excellent heat conductivity, and resistance to wear and liquid metal attack.
Available Types
Typical Properties
Applications
✓ Valve components
✓ Gears
✓ Piston rings
✓ Pump shafts
✓ Plasma spray electrodes
Nickel-Based Corrosion & High-Temperature Powders
IntegriPowder™ Ni Alloy Series
For extreme environments requiring corrosion resistance, thermal stability, and oxidation resistance, IntegriPowder™ offers nickel-based alloy powders for HVOF, APS, VPS, LPPS, laser cladding, and PTA processes.
Available Materials
NiCrAlY / CoNiCrAlY Bond Coats
Typical Applications
Inconel 625 Powder
Composition
Ni-22Cr-9Mo-3.5Nb-0.4Ti
Applications
✓ Chemical processing equipment
✓ Marine components
✓ High-temperature corrosion environments
Inconel 718 Powder
Composition
Fe-52Ni-20Cr-5Nb-3Mo-Co-Ti
Applications
✓ Aerospace components
✓ High-temperature structural parts
Hastelloy C276 / C22 Powders
Applications
✓ Chemical processing
✓ Severe corrosion environments
✓ High-temperature oxidation applications
Stainless Steel & Specialty Alloy Powders
IntegriPowder™ Stainless Series
Available stainless-steel powders are engineered for thermal spray, PTA, and laser processing applications requiring corrosion resistance, toughness, and dimensional restoration.
Available Materials
Applications
✓ Corrosion-resistant coatings
✓ Repair and restoration
✓ Wear-resistant industrial components
✓ Chemical and processing equipment
Custom Powder Solutions
If your application requires a specific:
✓ Chemical composition
✓ Particle size distribution
✓ Powder morphology
✓ Thermal spray process
✓ Wear or corrosion performance requirement
IntegriMat can provide customized IntegriPowder™ solutions upon request.
Our materials engineering expertise supports customers in selecting the optimal powder system for their operating conditions, coating process, and service environment.